隨著科學(xué)技術(shù)的進(jìn)步和市場(chǎng)空間的不斷擴(kuò)大,食品飲料行業(yè)得到了空前的發(fā)展,生產(chǎn)效率需要大幅提高。然而傳統(tǒng)的輸送帶潤(rùn)滑方式已不能滿(mǎn)足需求，干、濕潤(rùn)滑逐漸取代傳統(tǒng)的潤(rùn)滑方式并成為主流。
概述
集中潤(rùn)滑系統(tǒng)由中央泵站、控制系統(tǒng)、管道和噴嘴組成。
早期輸送帶的潤(rùn)滑方式采用皂液浸泡槽,即利用浸泡鏈板的方式用皂液進(jìn)行潤(rùn)滑。
干式潤(rùn)滑系統(tǒng)因無(wú)水零排放的特點(diǎn)，更適合飲料乳品生產(chǎn)線高衛(wèi)生標(biāo)準(zhǔn)的使用。
濕潤(rùn)滑系統(tǒng)結(jié)構(gòu)簡(jiǎn)單，使用和維護(hù)的成本相比干潤(rùn)滑略低，適用性更廣，尤其適合金屬鏈板的潤(rùn)滑。
濕式潤(rùn)滑
濕潤(rùn)滑系統(tǒng)是針對(duì)飲料、 啤酒生產(chǎn)線，適合鏈板的輸送潤(rùn)滑，通過(guò)分段噴淋間隔停開(kāi)的功能，最大限度控制水和潤(rùn)滑劑的成本。
干潤(rùn)滑
干潤(rùn)滑系統(tǒng)是專(zhuān)為塑料鏈板輸送所提供的方案，幫助PET及紙盒包裝的客戶(hù)減少潤(rùn)滑用水量99%以上，同時(shí)提高輸送帶的速度減少倒瓶，降低水的使用還可以保持工作環(huán)境整潔、地面干燥，從而提高了現(xiàn)場(chǎng)操作人員的安全度，降低設(shè)備維護(hù)成本，增加生產(chǎn)效率。
濕式潤(rùn)滑和干式潤(rùn)滑的比較 | ||
性能對(duì)照 | 濕式潤(rùn)滑 | 干式潤(rùn)滑 |
適用性 | 適用絕大多數(shù)輸送鏈 | 只適合塑料類(lèi)型鏈板 |
潤(rùn)滑劑 | 潤(rùn)濕， 滲透 | 附著， 成膜 |
現(xiàn)場(chǎng)狀況 | 泡沫不可避免 | 無(wú)泡沫，無(wú)水衛(wèi)生狀況更佳 |
消耗 | 噴淋時(shí)間較長(zhǎng)， 耗量大 | 噴淋時(shí)間短， 耗量少 |
能源消耗 | 需用水稀釋?zhuān)?用水量較大 | 無(wú)需水稀釋?zhuān)?環(huán)保節(jié)能減排 |
運(yùn)行成本 | 低 | 略高 |
應(yīng)用
● 啤酒和裝瓶廠
● 乳制品行業(yè)
● 面包房和糖果糕點(diǎn)廠
● 魚(yú)、肉、水果和蔬菜加工
With the advancement of science and technology and the expansion of market space, the food and beverage industry has seen unprecedented development and the need to significantly improve production efficiency. However, traditional conveyor belt lubrication methods can no longer meet the demand, dry and wet lubrication gradually replace the traditional lubrication methods and become mainstream.
Overview
The centralised lubrication system consists of a central pumping station, control system, pipes and nozzles.
In the early days the conveyor belt was lubricated by soap soaking tanks, i.e. by soaking the chain plates with soap.
Dry lubrication systems are more suitable for beverage and dairy production lines with high hygiene standards due to their water-free and zero discharge characteristics.
The wet lubrication system is simple in structure, slightly less expensive to use and maintain than dry lubrication, and more widely applicable, especially for lubrication of metal chain plates.
Wet lubrication
The wet lubrication system is designed for beverage and beer production lines and is suitable for the lubrication of chain plates. The function of stopping at intervals by means of segmented spraying allows maximum control of water and lubricant costs.
Dry lubrication
The dry lubrication system is a solution specifically designed for plastic chain conveyors, helping PET and carton packaging customers to reduce the amount of water used for lubrication by over 99%, while increasing the speed of the conveyor belt and reducing the number of empty bottles, reducing the use of water and also keeping the working environment clean and the floor dry, thus improving the safety of the operators on site, reducing equipment maintenance costs and increasing production efficiency.
Wet versus Dry Lubrication | ||
Performance | Wet lubrication | Dry lubrication |
Applicability | Suitable for most conveyor chains | Suitable for plastic type chains only |
Lubricant | Wetting, penetrating | Adhesion, film formation |
Field conditions | Foam unavoidable | No foam, better hygiene without water |
Consumption | Long spraying time, high consumption | Short spraying time, low consumption |
Energy consumption | Water dilution required, high water consumption | No water dilution required, environmental friendly and energy efficient |
Operating costs | Low | Slightly higher |
Applications
● Beer and bottling plants
● Dairy industry
● Bakeries and confectionery and pastry factories
● Fish, meat, fruit and vegetable processing